Innovation & Design Engineer

Description

The Innovation & Design Engineer in Service Supply Chain will lead end-to-end design of service distribution centers and service center parts storage across Tesla’s East and West Coast network. Using real-world simulation, digital twins, and AI tools, this role will densify and optimize the existing DC network while pioneering next-gen warehouses and automation. The ideal candidate brings a strong simulation background with warehouse design and industrial engineering expertise, plus a proven record taking large-scale distribution centers from concept through firm engineering to full launch.

Responsibilities

• Build and maintain digital twins and real-world simulation models (FlexSim or equivalent) of service DCs and parts storage to evaluate throughput, congestion, staffing, material handling, and layout scenarios before build
• Apply AI-enabled simulation and analytics tools to accelerate scenario analysis, validate design alternatives, and continuously improve digital twin accuracy
• Create 2D/3D visualizations of cube space utilization and define unique, trackable KPIs aligned to team requirements
• Lead end-to-end design of new service distribution centers — from concept development and capacity planning through detailed engineering and operational launch
• Develop and maintain comprehensive facility design documentation including floor layout controls, flow path diagrams, material handling specifications, and best practice handbooks
• Collaborate cross-functionally with operations, supply chain planning, and engineering teams to translate business requirements into scalable, data-driven facility design solutions — leveraging slotting strategies, flow modeling, and simulation outputs
• Lead external partners (GCs, consultants, equipment vendors) through design and construction phases; conduct benchmarking and root cause analysis to identify inefficiencies and keep Tesla's DC network best-in-class

Requirements

• Degree in Industrial Engineering, Mechanical Engineering, Supply Chain, or related field, or equivalent experience with 3–5 years of experience designing and launching large-scale distribution centers from concept through live operations 
  
• Strong warehouse design and simulation background with solid industrial engineering fundamentals; proficiency in 2D/3D facility design tools (AutoCAD, Revit, or equivalent BIM platforms)
• Experience with material handling systems and automation technologies including AS/RS, GTP, conveyor systems, and AMRs
• Proven ability to manage cross-functional projects across design, construction, and operations teams — including GCs, architects, and real estate partners through the full project lifecycle
• Familiarity with slotting strategies, space utilization modeling, flow path optimization, and WMS systems; ability to extract and analyze operational data via SQL
• Strong analytical skills with working knowledge of lean/six sigma methodologies applied to facility design and layout optimization
• Experience in automotive, aftermarket parts, or high-SKU, high-velocity distribution environments preferred; innovative, critical thinker with strong problem-solving skills and ability to thrive in a fast-paced environment

Compensation and Benefits

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Expected Compensation

$112,000 - $168,000/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.